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Description

Specifications

Dimensions

Ordering Info

Downloads

Description

Path 7

Description

Specifications

Dimensions

Ordering Info

Downloads

Description

Gestaltungsmerkmale

  • Integrale pneumatische ER-Spannzange oder 3-Backen-Greifer
  • Klare Öffnung für die Produktdurchführung
  • Normal geschlossene oder -offene Greiferoptionen
  • Trägheitsarme Welle für maximale Beschleunigung
  • Direkt angetriebener bürstenloser Motor und Encoder
  • Integrale reibungsfreie Drehdurchführung

Hochpräzise ER-Spannzange

Das Spannzangenfutter des ACS 150 nimmt entweder Spannzangen der Serie ER25 oder ER40 auf. Diese Spannzangen sind bei Lieferanten von Werkzeugmaschinen-Komponenten in Größen erhältlich, die Rohrdurchmesser von 0,5 mm bis 30 mm unterstützen. ER-Spannzangen bieten hervorragende Rundlaufeigenschaften für Anwendungen, die ein hochpräzises Greifen von rohrförmigem Material erfordern. Die Spannzange wird mit einer Gewindehaltemutter gehalten, die einen schnellen Wechsel ermöglicht. Sie ist in einem ""ausfallsicheren"" normal geschlossenen Modus konfiguriert, bei dem die volle Spannkraft aufgebracht wird, wenn kein Luftdruck vorhanden ist.

Flexibler 3-Backen-Greifer

Sowohl der ACS 150 als auch der ACS 200 unterstützen Dreibackengreifer mit freien Öffnungen für die Produktdurchführung. Alle Greifer sind entweder als Schließer oder als Öffner mit verschiedenen Backenhüben konfigurierbar, um eine große Bandbreite an Materialgrößen zu unterstützen. Der Greifer kann mit kundenspezifischen Backen für die Handhabung von Materialien mit unrunden Profilen, wie z. B. Vierkant- oder Sechskant-Stangenmaterial, ausgestattet werden. Die Optionen ""normal offen"" und ""normal geschlossen"" bieten auch die Möglichkeit, entweder den Außendurchmesser oder den Innendurchmesser des Materials zu greifen.

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Integrale Drehdurchführung

Die Luftzufuhr zur Spannzange oder zum Greifer erfolgt über eine integrierte Drehdurchführung. Die 3-Backen-Greifer verwenden eine dichtungsbasierte Drehdurchführung, während die ER-Spannzangenoption eine dichtungslose, reibungsfreie Konstruktion verwendet. Diese 100% berührungslose Drehdurchführung gewährleistet einen lebenslangen wartungsfreien Betrieb. Die Kombination aus Spannzange oder Greifer und Drehdurchführung weist außerdem deutlich weniger Reibung und Trägheit auf als externe Baugruppen, die aus einzelnen Teilen bestehen. Diese geringere Trägheit verbessert die Systemleistung, indem sie höhere Spitzenbeschleunigungen ermöglicht und Positionsfehler bei der Laserbearbeitung reduziert.

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Bürstenloser Direktantrieb

Um die Positionierleistung zu maximieren, nutzt die ACS-Serie die bürstenlose Direktantriebstechnologie. Die Direktantriebstechnologie ist für 24/7-Produktionsumgebungen optimiert, da keine Bürsten ausgetauscht werden müssen und keine Getriebe oder Riemen zu warten sind. Der Direktantrieb bietet außerdem eine schnellere Beschleunigung und höhere Höchstgeschwindigkeiten als zahnrad- oder riemengetriebene Mechanismen, was zu einem höheren Gesamtdurchsatz führt.

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Die wartungsarmen und durchsatzstarken Eigenschaften des ACS in Verbindung mit der integrierten Materialhandhabung sorgen für die niedrigsten Gesamtbetriebskosten im Vergleich zu Lösungen auf Komponentenebene.

ACS Maximum Speeds for Encoder Option

Encoder Option
ACS100
ACS150
CS200
-E1 / -E2 / -E3 / -E4 800 rpm 600 rpm 600 rpm
- E5 800 rpm 600 rpm 500 rpm

Dimensions

ACS100



ACS150



ACS200



Ordering Information

ACS100 Mechanical-Bearing Direct-Drive Rotary Collet Stage

Stage Size (Required)

Option Description
-85 85 mm stage height
-135 135 mm stage height

Chuck Style (Required)

Option Description
-ER8 ER8 ultra-precision collet
-ER8MB ER8 microbore collet

Feedback (Required)

Option Description
-E1 Incremental encoder, 1 Vpp
-E2 Incremental encoder, TTL, x5 interpolation
-E3 Incremental encoder, TTL, x10 interpolation
-E4 Incremental encoder, TTL, x25 interpolation
-E5 Incremental encoder, TTL, x50 interpolation
Note:
  1. Digital output encoder signals are synthesized with a 16 MHz clock. Care must be taken to ensure that the encoder sample rate on the controller is at least 16 MHz or higher. Slower clock rates are available on request.

Rear Seal (Optional)

Option Description
-SL Rear seal

Connector (Required)

Option Description
-CN1 4-pin HPD motor and 25-pin D Fbk connectors
-CN2 25-pin D motor and 25-pin D Fbk connectors

Wrench (Optional)

Option Description
-WR Wrench for changing collet

Air Purge (Optional)

Option Description
-PR Air Purge

Metrology (Required)

Option Description
-PL1 Metrology, uncalibrated with performance plots
-PL2 Metrology, calibrated (HALAR) with performance plots

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

Option Decription
-TAS Integration - Test as system
 
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TAC Integration - Test as components
 
Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.

Accessories (To Be Ordered As Separate Line Item)

Option Description
Collet-ER8-CLTxx ER8 DIN6499AA electropolished collet, 0.5 mm to 5 mm part diameter sizes available
Collet-ER8MB-CLTxx ER8 DIN6499AA electropolished microbore collet, 0.2 mm to 0.9 mm part diameter available
CGF Collet and Gripper Filtration Kit

ACS150 Mechanical-Bearing Direct-Drive Rotary Collet Stage

Stage Size (Required)

Option Description
-115 115 mm stage height
-135 135 mm stage height
-180 180 mm stage height

Chuck Style (Required)

Option Description
-ER25 ER25 ultra-precision collet
-ER40 ER40 ultra-precision collet
-3J1 3-jaw gripper, 10 mm stroke, normally closed
-3J2 3-jaw gripper, 10 mm stroke, normally open
-3J3 3-jaw gripper, 16 mm stroke, normally closed
-3J4 3-jaw gripper, 16 mm stroke, normally open

Feedback (Required)

Option Description
-E1 Incremental encoder, 1 Vpp
-E2 Incremental encoder, TTL, x5 interpolation
-E3 Incremental encoder, TTL, x10 interpolation
-E4 Incremental encoder, TTL, x25 interpolation
-E5 Incremental encoder, TTL, x50 interpolation
Note:
  1. Digital output encoder signals are synthesized with a 16 MHz clock. Care must be taken to ensure that the encoder sample rate on the controller is at least 16 MHz or higher. Slower clock rates are available on request.

Rear Seal (Optional)

Option Description
-SL Rear seal

Wrench (Optional)

Option Description
-WR Wrench for changing collet

Metrology (Required)

Option Description
-PL1 Metrology, uncalibrated with performance plots
-PL2 Metrology, calibrated (HALAR) with performance plots

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

Option Description
-TAS Integration - Test as system
 
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TAC Integration - Test as components
 
Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.

Accessories (To Be Ordered As Separate Line Item)

Option Description
Collet-ER25-CLTxx ER25 DIN6499AA electropolished collet, 0.5 mm to 15 mm part holding sizes available
Collet-ER40-CLTxx ER40 DIN6499AA electropolished collet, 15.5 mm to 25 mm part holding sizes available
CGF Collet and Gripper Filtration Kit
Note:
  1. ER40 collet sizes below 15.5 mm diameter are not supported. Use the ER25 collet chuck if these sizes are required.

ACS200 Mechanical-Bearing Direct-Drive Rotary Collet Stage

Stage Size (Required)

Option Description
-155 155 mm stage height
-185 185 mm stage height

Chuck Style (Required)

Option Description
-3J1 3-jaw gripper with 12 mm clear aperture, 10 mm stroke, normally closed
-3J2 3-jaw gripper with 12 mm clear aperture, 10 mm stroke, normally open
-3J3 3-jaw gripper with 12 mm clear aperture, 16 mm stroke, normally closed
-3J4 3-jaw gripper with 12 mm clear aperture, 16 mm stroke, normally open
-3J5 3-jaw gripper with 25 mm clear aperture, 13 mm stroke, normally closed
-3J6 3-jaw gripper with 25 mm clear aperture, 13 mm stroke, normally open
-3J7 3-jaw gripper with 25 mm clear aperture, 20 mm stroke, normally closed
-3J8 3-jaw gripper with 25 mm clear aperture, 20 mm stroke, normally open

Feedback (Required)

Option Description
-E1 Incremental encoder, 1 Vpp
-E2 Incremental encoder, TTL, x5 interpolation
-E3 Incremental encoder, TTL, x10 interpolation
-E4 Incremental encoder, TTL, x25 interpolation
-E5 Incremental encoder, TTL, x50 interpolation
Note:
  1. Digital output encoder signals are synthesized with a 16 MHz clock. Care must be taken to ensure that the encoder sample rate on the controller is at least 16 MHz or higher. Slower clock rates are available on request.

Metrology (Required)

Option Description
-PL1 Metrology, uncalibrated with performance plots
-PL2 Metrology, calibrated (HALAR) with performance plots

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

Option Description
-TAS Integration - Test as system
 
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TAC Integration - Test as components
 
Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.

Accessories (To Be Ordered As Separate Line Item)

Option Description
CGF Collet and Gripper Filtration Kit

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